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你的燃烧加热器准备好了吗?
是future-ready
Emissions目标越来越严格, industrial operators need to optimise their assets to remain compliant and competitive.
最大的机会
解雇加热器 in refineries or petrochemical facilities are typically among the largest sources of greenhouse gas emissions and therefore offer the greatest opportunity for efficiency increase and emission reduction.
零的目标
With the global demand for hydrogen expected to increase eightfold by 2050, most of which will be generated by thermal processes using fired 热ers, 这个过程必须脱碳, ,很快, 实现净零目标.
作为许多化学过程的关键组成部分, fired 热ers will continue to play a key role but need to do so in a more efficient and environmentally friendly way.
最小的投资
Wood helps downstream operators stay compliant and profitable through the energy transition by eliminating inefficiencies, capturing and monitoring emissions and applying the latest technology to get the most out of fired 热ers, 以最小的投资成本.
关键好处
The need for change has never been greater in our industries, 我们对待地球的方式, 以及我们的生活方式. United by a common purposed to unlock solutions to the world’s most critical challenges, we seek new possibilities to improve the world today and tomorrow.
Increase throughput and profitability with greater efficiency and extended asset life
Meet environmental targets with reduced Fuels consumption and emissions
Reduce downtime with new process technology and optimised maintenance
未来的表现
回收浪费的能源
Many fired 热ers were built decades ago to meet the codes of the day. By applying the best available designs and updated equipment and materials to existing 热ers, we can recover significant amounts of currently wasted energy.
一些例子包括:
- Utilising code margins to reduce pollution and conserve energy
- 改善烟气热回收
- Improving or replacing burner management and monitoring systems (BMS)
- 升级啊2 控制
- 通过CFD分析优化操作极限
- 增加传热面
未来的碳Emissions
监测，管理和减少氮氧化物和二氧化碳
Improving the efficiency of fired 热ers can reduce CO2 emissions by tens of thousands of tons per year.
我们的知识和技术可以监控, manage and reduce NOx and CO2 emissions with design and supply of packaged retrofit and software solutions.
氮氧化物还原:
- 通过超低氮氧化物燃烧器改善氮氧化物Controls
- 添加 选择性催化剂还原 (SCR)
- Monitoring emissions with a continuous Emissions监测 system (CEMS) such as 设想
二氧化碳减排与碳捕集一体化:
- Integrating with pre- or post-combustion 碳 capture
- 减少不稳定空气和逸散Emissions物
- 公司焚烧
- Emissions监测 设想
Fuels切换
- 看到 未来的Fuels
克劳斯硫磺技术
Wood also provides 克劳斯硫磺技术 with a proprietary acid gas burner design to manage and reduce SOx emissions:
- 增加或修改尾气单元(SOx和CO2)
- 加碱洗涤器
- Optimising tail gas incinerators further reduces CO2 emissions
- Emissions监测 设想
未来的Fuels
随着清洁氢供应的增加, switching Fuelss from methane or refinery gases to clean, hydrogen-rich Fuels gas offers a near-term de碳isation solution. To reduce the emissions of 热ers, Wood can analyse and replace existing burners:
氢混合燃烧
A large amount of hydrogen can be blended into existing Fuels systems without major impact. Typical burners can accommodate 30%+ without major modification.
100% H2燃烧
The cleanest option for large 热ers uses established methods to reduce NOx to very low levels.
注意事项包括:
- H2的火焰速度比天然气快4倍
- Adiabatic flame temperature is higher and must be taken into consideration
- 增加一氧化二氮(NO)或氮氧化物Emissions
- Flame sensing capabilities (hydrogen firing has no visible flame, 需要新的火焰探测方法, 比如基于声音的)
电加热
Heaters with no firing at all are the true next-generation development. Our engineers are working on integrating electrical 热ing into existing furnace designs for smaller start-up 热ers, 包括电空气预热器.
未来的Controls
Safer operations, 更高的可靠性和优化的效率
Future-ready solutions are ineffective without proper 控制s.
Operators often rely on third-party 控制 system suppliers, but by integrating Woods’ fired 热er technology with our in-house automation and 控制 solutions, 工厂可以从更安全的操作中受益, 更高的可靠性和优化的效率.
除了, 随着新仪器的出现, we enhance our fired 热ers and incorporate designs with hydrogen flame sensors, 牵伸Controls, 氧气水平和火焰探测.
Controls优化领域包括:
- 燃烧器管理系统
- 内径、FD、平衡吃水Controls
- 先进的燃烧Controls
- O2内饰，NOx-Sox CEMs, DCSIntegration
- Controls调整/改进
- Flame detection and monitoring (scanners, IR, visible/IR)
- 基于状态的SIS设计
- 新仪器-例如，H2火焰传感器
- 设想 Emissions监测
未来的Integration
循环经济
As the energy transition and circular economy drive the adoption of new feedstocks, 产品和能源, Fuels will drive fundamental change in the future integration of refining and chemical processes.
这反过来, 会改变质量的平衡吗, 热, Fuels, 碳, 蒸汽和电气产业集群, affecting the integration of existing fired 热er assets.
Our specialists can review and reconfigure these 热ers with the best solution to meet new demands.
满足新需求的最佳解决方案:
- 热能与绿色能源相结合
- 生物原料协同加工
- Carbon negative solution – hydrogen with BECCS (bio-energy with 碳 capture and storage)
- 可再生能源电加热器
- Recycling or re-purposing products such as waste plastics processing through delayed coking
让你的加热器为未来做好准备
测试你的知识 or see how much Fuels and emissions you could save
Book a meeting or send a message directly to our fired 热er specialists
